The top is cut behind the 1st brace and about 4 above the gutter per instructions received from the van top vendor.
Van roof cut out.
You can also install solar panels to the roof and.
4 cut hole in roof for fan.
It easily passed the fmvss 216 roof crash test see below.
Use your measurements of the van s interior to cut pieces of insulating material that will fit over the floor walls and ceiling of the van.
In fact in a good hard weekend s work the average handyman could go from truck to rv shell.
This gives support and protection to the driver and passenger.
With the help of heavy construction equipment and a van with an atm size hole cut out of its roof thieves are clawing entire cash boxes out of local businesses and disappearing into the night.
It was easier than you might think to add a camper top.
I ve seen the most success with wrecker s yards pick your part locations.
This heavy steel frame reinforces the roof supports the optional bed and is the base for the elevating assembly.
Actually we feel the roof is stronger after the penthouse has been installed.
Cutting a large hole in your van s roof is by far the scariest day of the build.
The sides and rear of the roof cut out are framed with 14 gauge steel bolted to the van roof.
First decide approximately where on the roof you want your fan.
Clean out your van s interior to make room for your installations.
I cut it using a combination of electric sheet metal shears and a cut off wheel.
An empty cargo van provides the best blank canvas.
With the sizing came the challenge.
If you re comfortable cutting a hole in the roof of your van you should be able to install a high top yourself.
Consider installing insulation to keep the interior of the van comfortable.
If you don t want a giant rv and don t want to stay in a tent check out these custom camper van conversions from ford mercedes nissan ram and more.
The point of no return.
The base vehicle may surprise you.
As with anything used check craigslist local wrecker s yards and van specific forums.
The seats are in front of the first brace so you can t really stand up there anyway.
A fairly standard ford service truck van that used to belong to sears.
Roof cut out size for the skylight.
Our old window cut out size was 350mm x 400mm the new size was 700mm x 500mm but the width between the two van ribs was only 460mm.
